Department of Environment Climate and Communications

Beverage carton recycling to significantly improve with introduction of dedicated sorting in Ireland’s largest materials recovery facility

Minister for Circular Economy launches new generation of robotic sorting technology in Panda’s Ballymount MRF marking its partnership with ACE Ireland

The Alliance for Beverage Cartons and the Environment – ACE Ireland, has announced a new partnership with Panda aimed at significantly improving the recycling process of cartons placed on the Irish market. As part of the collaboration, ACE Ireland funded the installation of state-of-the-art robotic sorting technology at Panda’s materials recovery facility (MRF) in Ballymount, Dublin.

Using ground-breaking artificial intelligence as accurate as a human eye, the new robot will identify, pick, and sort cartons at the MRF into their own dedicated streams. The sorted materials will then be sent onwards to ACE’s specialised carton recycling facility in the UK operated by Sonoco Stainland.

Minister of State with special responsibility for Circular Economy, Ossian Smyth TD officially launched the new sorting technology during a site visit of the Ballymount MRF. Commenting Minister Smyth said: “The creation of a circular economy and the achievement of our ambitious reuse and recycling targets requires strong partnerships and innovative solutions. I’m delighted to be here today at the launch of this new technology, which will improve recycling processes and drive higher recycling rates. Today also demonstrates the important role that cross-industry collaboration can play in the transition to a circular economy.”

ACE Ireland & Panda announce commencement of dedicated sorting of beverage cartons at Ireland’s largest materials recovery facility for onward recycling

ACE Ireland represents Tetra Pak, Elopak, and SIG Combibloc, the leading manufacturers of beverage cartons for the Irish and European markets. Chief Executive of ACE Ireland, Richard Hands said: “The beverage carton is a sustainable, recyclable, and renewable packaging choice used by Irish households as part of everyday life for many decades. As an industry we are committed to increasing carton recycling rates and improving recycling practices through targeted investment, the development of new technology, and working with industry partners.

“The carton industry has set a target of achieving a 70% recycling rate by 2030. The launch of dedicated sorting at Ireland’s largest MRF in Ballymount is an important step in meeting that target. Introducing new and emerging sorting technologies across Ireland’s MRF network should be a key focus in the transition to a circular economy. This will allow MRFs to separate more materials and increase overall recycling rates.”

Mr Hands added: “We welcomed the commitment to introduce specific packaging recovery and recycling targets for beverage cartons in the Irish Government’s Waste Action Plan for a Circular Economy. We encourage the Department of Environment, Climate, and Communications to follow-up on that commitment and prioritise the setting of these targets. This together with the installation of new technology can drive higher recycling rates and lower residual waste streams. We’re delighted to see the launch of this technology through our partnership with Panda and look forward to working with Minister Smyth, his Department, and our industry partners to further expand dedicated sorting of cartons in Ireland.”

The automated sorting technology, which was developed by Recycleye and Fanuc, has the capacity to deliver 33,000 picks over a ten-hour shift. Capable of scanning, detecting, and picking materials across 28 classes including beverage cartons, the sorter is quick and easy to install over existing recycling lines with minimal disruption to the operation of the MRF. This offers MRFs a real option to drive recycling innovation by separating materials like beverage cartons, while lowering the cost of automated sorting.

CEO of Beauparc, the parent company of Panda, Brian McCabe said: “Working with ACE Ireland, we are delighted to announce our long-term commitment to sorting cartons at our Ballymount MRF. We receive over 90,000 tonnes of mixed dry recyclable materials into the Ballymount facility per annum from over 400,000 homes, all of which needs to be sorted into different waste streams. As such, we recognise the important role we have in delivering and supporting innovation to enhance recycling and waste management in Ireland.

“The installation of this latest generation of robotic sorting technology in Ballymount will allow us to significantly increase the quality of target materials extracted from sorting lines in the MRF. We anticipate over 500 tonnes of cartons will be sorted per annum for onward recycling with an expectation that this will further increase as we bed in the new technology.

“Ireland has the unique advantage of having a 100% kerbside collection system in place for household mixed dry recycling. Our message to the consumer is to place cartons into the green or blue recycling bin – clean, dry, and loose – along with their other recyclable materials,” Mr McCabe concluded.

ACE Ireland’s response to the consultation on the legislative framework and scope of Ireland’s proposed Deposit Return Scheme (DRS)

The Irish Government in its Waste Action Plan for a Circular Economy committed to introducing a Deposit and Return Scheme (DRS) for Ireland. In May 2021, ACE Ireland responded to an Irish Government consultation on the legislative framework and scope of the proposed Deposit Return Scheme (DRS).

ACE Ireland strongly advocates for consideration to be given for the inclusion of Beverage Cartons in any DRS for Ireland. See below our response to the questions asked as part of the consultation.

ACE Ireland supports the preferred producer owned and led, centralised model proposed by the Department of Environment, Climate and Communications (DECC) for the Scheme. We believe that a DRS owned and operated by industry will help deliver DECC’s objective of a circular economy and will help achieve recycling targets as referenced in the Waste Action Plan for a Circular Economy. We would also strongly recommend that the DRS is designed to take advantage of the digital monitoring and collection technologies now being developed, to increase the quantity and quality of materials collected and to improve convenience and ease of use for citizens.

ACE Ireland’s call for an ‘all-in’ model

We recognise that the initial scope of the DRS will be limited to the inclusion of Polyethylene Terephthalate (PET) bottles up to three litres in size and aluminium beverage cans to allow DECC prioritise delivery of obligations under EU legislation. However, we reiterate that we would support a comprehensive, ‘all-in’ model that considers all materials and products for inclusion, including packaging formats such as beverage cartons that are currently out of scope. This would provide a level playing field for all packaging materials and would help avoid unintended consequences.

ACE Ireland’s position on an ‘all-in’ model aligns with environmental groups such as VOICE Ireland and Friends of the Earth. Results from a consumer survey run by VOICE Ireland in October 2020 also supports this position with 88% of respondents indicating that they are in favour of an ‘all-in’ model. With opinion relatively consistent across age ranges of those polled, the results echo growing consumer trends to prioritise sustainability.

Why DECC should consider a digital DRS

To achieve an ‘all-in’ model quickly and inexpensively, ACE Ireland believes that the DECC should consider a digital or smart DRS rather than the conventional ‘return to retail’ scheme. A digital DRS would ultimately provide a more flexible and adaptable system for accepting additional materials such as beverage cartons.

We believe the adoption of a digital DRS would result in a more user-friendly system, where consumers could access the scheme through placing materials in their mixed dry recycling (MDR) bins collected at kerbside. A digital DRS would remove the burden on consumers to store used packaging materials in their homes and having to return them in bulk to the shop or supermarket during their next visit. We suggest that this system would secure greater consumer buy-in and in turn would increase presentation rates in the MDR kerbside system with the potential to drive up recycling rates across multiple materials including beverage cartons as listed on the MyWaste.ie household recycling list rather than just two material types as proposed in the current scheme.

While we acknowledge that digital DRS is a relatively new concept, we have seen this trialled in Northern Ireland and in North Wales using smartphone technology and applications. We believe this is the natural progression from the traditional manual and relatively low-tech systems and it offers exciting potential for future upgrading, which would otherwise prove very expensive to implement, for example if the scope of materials in the scheme was to be extended.

Why beverage cartons should be included in the DRS

Life cycle analysis by the Heidelberg Institute for Energy and Environmental Research shows that beverage cartons are among the best environmental performers of all drinks packaging formats; fully recyclable, low carbon and primarily made from wood fibre – a renewable, bio-based material. The inclusion of beverage cartons within the DRS would support and reward their strong life-cycle performance, thus helping Ireland to meet its objective of building a circular economy.

In summary we welcome DECC’s intention to consider options to incorporate other materials in the Scheme later, following a period of successful operation of the DRS focusing on plastic bottles and aluminium cans. However, as outlined above we believe due consideration should be given to the introduction of a digital DRS which could include a wider range of drinks packaging. Additionally, as part of the legislative framework around the Scheme, there should be a commitment to set specific timelines and frequencies for reviewing the Scheme and a commitment to actively consider additional materials.

Response to details of the Scheme to be set in regulations

Producer responsibility

The DRS will be a mechanism for producers to comply with the overall Extended Producer Responsibility (EPR) legislation. Therefore, producers whose packaging is in scope of the deposit system should be subject to the same requirements as producers whose packaging is not in scope of the deposit system.

DRS system operators

ACE Ireland supports the proposed DRS operator framework, consisting of relevant producers, or a corporate body acting on their behalf. This approach has worked well in terms of other EPR systems in operation in Ireland and will help ensure transparency and accountability for the implementation of a DRS system. We do not believe the responsibility of operating the Scheme should fall to the retailer, but retailers and producers should be involved through representation on the board of the designated operator.

Retailer obligations

The retailer obligations as set out in the framework align with what ACE Ireland envisages for the DRS. To achieve full support and engagement, it is important that the designated operator ensures the DRS works for smaller retailers as well as larger retailers, and that participation in the DRS does not impact on their overall business operations, for example because of having less floor space in store.

The deposit

While ACE Ireland does not have a specific view on the deposit rate, we would encourage the Minister, DECC and the DRS operator to ensure a balance is struck in setting an appropriate rate which provides an incentive for citizens to use the scheme but not one that adversely impacts on sales.

We support the preferred option, arising from the previous consultation, to have variable deposits based on volume of the product, and we welcome the commitment to provide for this in the regulations. In this regard, ACE Ireland believes specific provision needs to be given for setting rates for multi-packs. Failure to address this will result in significant price increases for products in multi-packs compared to – for example – those in large plastic bottles. 

Citizen / consumer role

For a DRS to work effectively it must be accessible and enable easy use for citizens. The opportunities offered by digital DRS systems – which can also be integrated into existing kerbside collections – should be explored.

An extensive citizen information campaign should also be activated by the designated operator to align with the launch of the DRS. The campaign should be driven by clear and concise messaging on how the DRS works and how citizens should use it.